Orca: Intego

PVC Encapsulated doors for healthcare

PVC Encapsulated doors for healthcare The Orca Intego range of doors are designed to offer extreme protection and durability. The Intego range is offered as a fully protected door for use in environments where impact is part of everyday use, such as busy accident units and operating theatres.

Orca can fully encapsulate a door in 2mm PVC, offering outstanding impact resistance as well as providing moisture resistance and effective cleaning ability for infection control.

Manufactured from a high quality severe duty core, Orca can manufacture the Intego range to suit your requirements, be that a desire for a FD30 or FD60 door, matching or contrasting frame finishes, edging, vision panels and beading finish. Orca can also pre-install door edge guards, door protection plates, ironmongery and signage.

Detail is the key to the high quality finish of Orca doorsets, from original specification to final production. At Orca the emphasis is on the right product for the job, so we can accommodate a wide range of styles and finishes.


Door Frames

Orca can offer a variation of frames, from linings with planted stops to solid casings with stops machined in. These can be supplied ready to paint, pre finished with antibacterial lacquer, or full encapsulated in 2mm PVC, making them extremely durable.


When installing vision panels, Orca ensure that all standards are met, whether it be for fire or acoustic rating. Glass can be fitted in a huge range of sizes and configurations, and guidance can be given to achieve best results. Where timber glazing beads are installed, these are coated with an antibacterial lacquer, and where possible, a synthetic seal keeps the bead tight to the glass, assisted infection control. For the Intego range, Orca can also wrap the glazing bead cassette in a single piece of PVC, eliminating any mitre joints where there is a possible infection control risk.




Lippings are installed on all four edges, and are manufactured into the door so the PVC creates a smooth radius into the door edge. Standard sizing for Orca is a 10mm lipping on the horizontal, and 16mm in the vertical legs, in which the intumescent is installed.


Ironmongery can be installed in the factory, where you can be assured that not only will the quality of the install be to your requirement, but that any fire certification has been retained. Orca can advise on suitable items and methods of installation to achieve fire standards. Using our in house team too apply hinges and locks gives a tight, neat finish, as cutting items into a radius PVC edge on site is extremely difficult.


Helpful Downloads

– Technical Data Sheet (30 minutes60 minutes)
O&M Manual

To speak to a member of our team about this product please call 01482 682897 or alternatively click here.



Orca Doors
Limber Road
North Lincolnshire
DN39 6YP

Tel: 01652 682897
Email: info@orcadoors.net